Automotive
Automotive
Zetronic has always operated in the automotive sector, supplying leading Tier 1 suppliers and car manufacturers with millions of mechanical and mechatronic components. From fuse inserts to seatbelt pretensioners, from grounding connectors to advanced elements for user gesture recognition, Zetronic ensures reliable, innovative, and high-quality solutions, keeping pace with the evolution of the automotive industry.
CAR RADIO TELEMETRIC SYSTEM
(94327-94328 series)
- Spring contact Ground PCB application
MOX / MQS STANDARD; MOX terminals
(94240-94242-94244 series; 94246 series)
- HVAC, Door, Cluster, Instrument Panel, ... Applications
MOX / MQS STANDARD; Power/ Signal vertical header;
MOX vertical header 60ckt, 4 rows, 3 pol
- Body computer application
Sealed CMC R/A header & CMC box
94261 series; 98748 series
- Electronic Module (converter) & BMS hybrid application
USCAR USB header
94210 series
- Cockpit
Over-molded housing with press-fit
pins and bushing 94260 series
- Airbag Sensor application
R/A press-fit header
64305-64306 series
- Electrical system
Integrated Brushes-Holder
94261 series; 98748 series
- Alternator with inserted ECU regulator
Over-molded lead-frames with electrical
components and bushings – 94281 series
- Power Module application
Over-molded lead-frame with headers
94288 series
- Battery charger application
Over-molded lead-frame with headers
94282 series
- High Power Inverter application
Crimp ring terminals
98860-98861-98862-98863-98865 series
- Harnesses for vehicle
Stitched gearbox (IDC, press-fit)
with capacitor 94837 series
- Adaptive seat belt pre-tensioner
Stitched Busbar (IDC, press-fit) with
capacitors and inductances 94286 series
- ECU for Euro6 engine
Stitched PWE connector with gasket
94230 series
- Powered Window Lift application
Stitched Fuse Box with heat-staking
98250-98251 series
- PQ35 application
Mini-Fuse terminal with massic pins
98103 series
- Fuse-box application
Over-molded lead-frame with header; 3ckt Connector Frame
94290 series, 94291 series
- Clutch actuator application
Over-molded lead-frame with welded electronic components – 94287 series
KEY POINTS:
- Connector for EGR valve actuator (Exhaust Gas Recirculation) in the automotive sector
- Component designed to ensure electrical and mechanical reliability in engine environments
- Solution optimized for integration and industrial production
OTHER FEATURES:
| ▪ Designed to withstand vibrations, high temperatures, and harsh operating conditions | ▪ Safe and stable connections over time |
| ▪ Suitable for EGR valve actuator control applications | ▪ Design focused on robustness and manufacturing repeatability |
| ▪ Simplified integration into automotive systems | ▪ Customization available based on customer specifications |
- EGR actuator valve application
Hot Bar
Soldering Technology
KEY POINTS:
- Hot Bar soldering technology for connections between FPCB (Flexible Printed Circuit Boards) and PCBA
- Reliable interconnection solution for side-lighting electronic modules
- Applied on Brand Lighting Modules
OTHER FEATURES:
| ▪ Dedicated process for connecting flexible circuits to electronic boards | ▪ High soldering quality and repeatability |
| ▪ Suitable for compact designs and tight-space components | ▪ Mechanical and electrical connection reliability |
Soft-closing /
Anti-Pinch Module
KEY POINTS:
- Soft-closing / Anti-Pinch Module
- ECU for motorized charging port module
- Actuators for vehicle battery recharge doors and soft, silent closing systems for car trunks
OTHER FEATURES:
| ▪ Controlled actuator movement for smooth and silent closing | ▪ Integrated anti-pinch safety function |
| ▪ Suitable for automotive body applications | ▪ High reliability and repeatable performance |
| ▪ Designed for easy integration into vehicle architectures | ▪ Ready for industrialization and production |
Backlit Car Button for
Battery Charging Start
KEY POINTS:
- Backlit car battery charging Start Button
- IP67 protection rating
- Designed for high reliability and uniform light emission
OTHER FEATURES:
| ▪ Key pressing force: 4N / 7N / 10N | ▪ Lifetime: 200,000 cycles |
| ▪ Calibration of each individual RGB LED (Cx, Cy = XX ± 0.01) | ▪ Temperature compensation |
| ▪ Customization through optical simulation of light propagation | ▪ Using Ansys Speos systems |
| ▪ Brightness control and emission uniformity | ▪ Color quality and stable chromatic point |
